Hughs Mechanical

Cathodic Protection

Cathodic Protection Testing

At Hugh’s Mechanical Equipment, we are dedicated to delivering the utmost level of superior customer service, taking personal pride in ensuring the satisfaction of every customer. Our team consists of experienced NACE Certified testers who provide accurate test results and comprehensive certified reports. Hugh’s Mechanical Equipment offers a wide range of professional Cathodic Protection Services, including:

  • Cathodic Protection System Testing
  • Cathodic Protection Systems Installation
  • Cathodic Protection Systems Upgrade
  • Coating Inspections
  • Pipeline Surveys
  • Impressed and Galvanic Services
  • Rectifiers and Isolators Service


System Descriptions
Galvanic Sacrificial:
Most cathodic protection systems installed on underground storage tanks incorporate two or more 17-LB magnesium sacrificial anodes directly attached to the tank shell. These anodes, being more electrically active than the steel UST, allow the corrosive current to exit from them instead of the UST, thus protecting the UST while sacrificing the attached anodes. The anodes are typically welded to the ends of the exterior tank, and test voltages are measured by shorting the inside of the tank and employing a copper/copper sulfate reference electrode cell between a high impedance test meter and the tank. A structure-to-soil measurement of at least minus -0.85 volts must be maintained between the copper-copper sulfate electrode and the structure being tested to ensure compliance with a properly functioning system. Impressed Current: In cases where larger tanks or heated tanks require increased current for complete protection, impressed current cathodic protection systems are commonly used. These systems employ anodes connected to a DC power source, typically a cathodic protection rectifier that converts AC power supply to a DC output. The current is then transmitted through an insulated wire to special metal bars buried near the UST, with the current flowing through the soil to the UST system and returning to the rectifier through another insulated wire attached to the UST.
Impressed Current:
In cases where larger tanks or heated tanks require increased current for complete protection, impressed current cathodic protection systems are commonly used. These systems employ anodes connected to a DC power source, typically a cathodic protection rectifier that converts AC power supply to a DC output. The current is then transmitted through an insulated wire to special metal bars buried near the UST, with the current flowing through the soil to the UST system and returning to the rectifier through another insulated wire attached to the UST. This method ensures the protection of the UST system by counteracting the corrosion-causing current that would normally flow away from it.
Maintenance and Testing:
Federal and State Regulations mandate annual cathodic protection compliance testing. Certified tank corrosion specialists should perform these tests, following the NACE International Standard Recommended Practices RP0169-96 and RP0285-96. Additionally, impressed current systems must be inspected every 60 days to verify their proper operation. Results from the last three 60-day inspections should be retained as evidence of the system’s functionality. New and upgraded cathodic systems must be tested within six months of installation and at least every three years thereafter. Results from the last two tests must be kept confirming the effectiveness of the cathodic protection.
Did Your Cathodic Protection Test Fail?
If your cathodic protection test results indicate a failure, our team of expert engineers at Hugh’s Mechanical Equipment LLC can upgrade your system to ensure proper design, installation, and commissioning. Depending on the test results, it may be possible to retrofit the structure with supplemental anodes.
What does STI-P3 mean?
STI-P3 stands for Steel Tank Institute – 3 levels of Protection. This designation indicates the level of protection provided by a tank system.
The three levels of protection are as follows: Level 1: All tanks are coated with a high-quality dielectric coating.
Level 2: The tank is shipped complete with isolation devices that protect it from other underground components, such as metal piping, hold-down straps, and submersible pumps.
Level 3: The final measure of protection is the inclusion of anodes. These anodes, typically made of zinc or magnesium, are more electrically active and thus corrode preferentially to steel. Contact us today for a complimentary estimate and let us provide you with the personal satisfaction and assurance of knowing that your fuel tank system operates in compliance with Federal, State, and Local regulations. Annual Cathodic Protection Compliance Testing is mandated by Local State and Federal Regulations. Annual Operational Testing should be performed by certified tank corrosion specialists and must adhere to NACE International Standards and Recommended Practices RP0169-96 and RP0285-96.
Contact us today for a complimentary estimate and let us provide you with the personal satisfaction and assurance of knowing that your fuel tank system operates in compliance with Federal, State, and Local regulations.

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